Mineral Water Business

Mineral Water Plant

Mineral Water Treatment Plant

water treatment plant- mineral water plant

Our 6000 LPH RO Plant

Mineral Water Plant
THIS IS SAMPLE DESIGN FOR OUR ALL CAPACITY OF R.O. PLANT

MINERAL WATER PLANT PROCESS DESCRIPTION

A dosing pump chlorinates the raw water. Sodium hypochloride is dosed into the raw water prior to being transferred into the raw water tank or tanks. (Storage tanks should have a capacity of 20 to 50 m3, as they are included in your scope).

By storing water in this tank, you can extend its retention time, which will allow the chlorine to efficiently oxidise organic pollutants (killing bacteria and viruses). To remove suspended contaminants, this chlorinated water is fed through a multi-media filter with the assistance of a feed pump with the appropriate capacity.

The coarse filtration is provided by this filter unit. After the water has been filtered, an activated carbon filter is added to remove any remaining chlorine (de-chlorination), as well as any smell, colour, or turbidity caused by organic and colloidal suspended particles.

To prevent the formation of scale on the membrane, an antiscalent solution is added to dechlorinated water. After that, this water is run through a 10-micron bag filter. Afterwards, a 5-micron cartridge filter is used to eliminate micron-sized particles, preventing blockage of the RO membrane and enhancing the silt density index. To get rid of any remaining chlorine in the water, SMBS solution is added to it once more.

The RO unit is fully equipped with a high-pressure pump, pressure-tube membranes, a wet and electrical control panel, valve-equipped piping, and all necessary accessories such as solenoid valves and pressure switches. Up to 95% of the dissolved salts in the feed TDS will be reduced by the reverse osmosis unit.

Either blending or TDS adjustment is applied to RO-treated water. Filtered water was dosed with mineral and then run through a 0.2 micron cartridge filter before being exposed to UV light. If the pH falls below the threshold, it is additionally raised to 7.5. The 3000-litre storage tank will hold the treated water from the RO unit.

Before this treated water is used for filling, it is first run through a 0.2 micron cartridge filter. The ozonator unit, which generates ozone gas, is connected in series at the UV system’s output to give the water a residual ozone effect.

WATER TESTING LABORATORY

water testing laboratory- mineral water plant

FULLY AUTOMATIC BOTTLE BLOWING MACHINE

Automatic PET blowing station with Auto preform loading and Bottle Ejection system

The machine mentioned above is made to blow PET containers up to a 1-litre capacity and can produce 3000 bottles per hour for a 20-gram use.

Salient Features:

  • Preform Auto Loading unit with In-feed assembly and SS Hopper.
  • Pneumatic preform Stretching unit.
  • Pneumatic Mould Clamping system.
  • Air RECOVERY system to reduce LP air consumption.
  • Compact Foot-print with In-built Electrical Control Panel.
  • Simple Mechanical construction with Electro-Pneumatic controls for easy maintenance.
  • Trouble-free operation with autonomous maintenance
  • UPS system in machine.
  • Touchscreen HMI from BnR.
  • Automation Control PLC and I/O by BnR.austria
  • Low Pressure Pneumatic System Actuators and valves by FESTO.
  • High Pressure Blowing valves by NORGREN.
Mineral Water Plant

COMPRESSOR EQUIPMENT FOR BLOWING MACHINE

Mineral Water Plant

FULLY AUTOMATIC BOTTLE FILLING MACHINE

AUTOMATIC RINSING FILLING & CAPPING MACHINE

Mineral Water Plant

MACHINE OPERATION

INFEED AIR CONVEYOR

Empty bottles are loaded manually or automatically from the feed air conveyor of the blow molding machine. High-pressure air is supplied by a blower to move the bottles, which are supported at the neck, up to the infeed bottle transfer rotor. Various bottle sizes can run on the air conveyor without any adjustments needed.

Mineral Water Plant
Mineral Water Plant

INFEED BOTTLE TRANSFER ROTOR

The infeed bottle transfer rotor moves the bottles to the rinse rotor. Bottles are transferred while being held at the neck.

RINSE ROTOR

Bottles are removed one by one from the infeed transfer rotor by the automatic rinse rotor’s radially positioned spring-loaded grippers. To initiate the rinsing process, the bottle is inverted against a lever on the rinse valve. Consequently, we lack a bottle and a rinse. Each bottle is given up to three seconds of washing time before being emptied (to get rid of any leftover water) and uprighted in preparation for being fed into the filling rotor. Product water is usually used as the rinsing medium.

Mineral Water Plant
Mineral Water Plant

FILLING ROTOR

The VENT PIPE filling principle, which has been approved and accepted internationally, guarantees precise level filling without spills. It fills to within +/- 5 milliliters. An electronic probe with PLC control automatically controls the fill tank level.

CAP PICKING ROTOR

Bottles are moved to the capping rotor by the out-cap picking rotor, which picks up caps from the bottles’ necks once the filling process is finished. No cap arrangement exists when there is no bottle.

Mineral Water Plant
Mineral Water Plant

AUTOMATIC CAP ELEVATOR

Caps are stored in an SS 304 ground-level hopper that is affixed to the lift column at the base. The caps are directed into the cap chute that leads to the filling machine after being raised and orientated. The lift is automatically operated by sensors mounted on a control panel. It automatically stops the cap lift when the chute fills up and restarts it when the caps are finished.

OUTFEED SLAT CONVEYOR

Bottles are released onto the SS304 slat conveyor for outfeed after the rinse, fill, and seal cycle is finished. To find any particles in the bottles, a visual inspection is conducted against a fluorescent background light. affixed to the examination lamp. Additionally, a sensor is used to count the bottles, providing a digital count on the control panel that indicates the number of finished bottles. Place the body and neck sleeves by hand onto the line conveyor. The bottle will be labeled and passed through a heat-shrink tunnel. After that, the bottles are manually picked up to be cartooned. The completed bottles are then manually picked up for cartooning.

ELECTRICAL CONTROL PANEL

The panel has a variable-speed AC drive and superior quality control devices to regulate operating speed during production. Overloading thermal relays provides individual safety protection for every electrical motor. The built-in ELCB in the Main MCB protects against external live contact. For the convenience of use, the panel’s cam switches are prominently labeled with functions. There is a detachable remote control device available to help with.

  1. MACHINE SAFETY AND MAINTAINANCE
  • Machine over load protection with mechanical clutch +VFD (variable Frequency Drive)  Protection
  • Oil Central Lubrication Systems
  • Instruction Manual & Indications Systems
  • Programmable Logic Controls  PLC
  • Cap Hopper Elevator type & having capacity of 1500 caps at a time
  1. PRODUCT SAFETY AND HYGINE
  • In feed air blower conveyor SS 304 Air Filter
  • Air coveyor with UV light
  • Bottle Catching & all star wheels below the neck only
  • Rinsing Water pressure Interlock
  • Filling Water Tank low & High Level Inter lock
  • Bottle Filling Level Set with Mechanical vent tube
  • Cap feeder Cap empty single
  • Capper torrent adjustment
  1. MANUFACTURING SETUP
  • All Machine parts With CNC Made
  • All material of construction SS 304                            
  • Contact parts SS 316
  • All machine control by programmable logic control PLC

Out Conveyor SS 304 , conveyor belt also SS 304   

SPECIAL AUTOMATION

Overload Protection:  Mechanical as well as Electrical Over load protection.

RinsingRinsing Pressure Inter lock ( If Rinsing water pressure is low machine gives indication and machine will gets stop)

FillingFilling tank level sensor ( If machine filling tank level is high filling pump will get automatically stop and If machine filling tank low machine gives indication and machine will gets stop.)

Capping:  Cap feeder :- If cap chute is full cap feeder gets automatically stop and If cap feeder is Empty machine gives indication and machine will gets stop.

Fully automatic Shrink-Wrapping Machine

Mineral Water Plant

The Machine supplied with :The machine shall be HEAVY DUTY fabricated from M.S. Structural Frame.

pH CORRECTION SYSTEM / MINERAL DOSING

  • INFEED CONVEYOR WITH LANE DIVIDER:-
  1.  Online Product infeed belt conveyor shall be provided in 90° with Shrink Tunnel.
  2. Infeed conveyor shall be having SINGLE LANE
  3. Lane BOTTLE Sensor shall be provided.
  4. Conveyor shall be having individual gearbox motor with AC Invertors for control speed of conveyor.
  5.  Conveyor shall be continuously driven.
  • AUTOMATIC BOTTLE COLLATER WITH GUIDER & MATRIX PUSHER SYSTEM :-
  1. Bottle collator shall be provided.
  2. Bottles shall be collates automatically as per the required matrix.
  3. Pusher assembly shall be provided to push the case configuration or a BOTTLE MATRIX.
  4. Side guider system shall be provided to guide the bottles and to formed a required matrix without deformation of matrix.
  • AUTOMATIC WEB SEALER :-
  1. Highly efficient Continuously Heated & Thermostatically Controlled ALUMINUIM ALLOY Front Seal Head for providing Strong, Perfect & Neat Sealing.
  2. Top & Bottom film roll mounting with Motorised unwinding system.
  3. The unwinding of shrink film shall be automatic.
  4. Emergency Switches & all safeties shall be provided.
  • SHRINK TUNNEL:-
  1. A heavy Duty Shrink Tunnel shall be provided.
  2. Infeed Zone , Heating Zone & Cooling Zone shall be provided
  3. Mesh type belt shall be provided.
  4. Tunnel shall be insulated with 3” Glass Wool.
  5. S.S U Shaped finned heaters shall be provided.
  6. The Heating Zone shall be thermostatically controlled by Blower motors as per requirement
  7. Emergency Switches & all safeties shall be Provided.
  8. Cooling Zone shall be provided to cool the Case or Matrix easily and Fastly to get good shrinkage result.
  9. Control Panel with all necessary electrical and electronics controls & Operational Friendly.
  • EXIT CONVEYOR :-
  1. In Exit Imported LOW BACK PRESSURE with Acetal Rollers Conveyors shall be provided to minimise the pressure on Shrink Wrap bottles in the Queue.
  2. The conveyor surface is specifically designed to ensure support and stability for PET BOTTLES with PETALOIDS BOTTOMS.
  3. Tight roller spacing eliminates gaps and provides optimum product stability. 

Precision-moulded premium plastics and austenitic steel retention pins maximize conveyor life and utilization, while also